Theoretical Analysis Review
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Moving Heat Source Method
Here is the idealized diagram of shear plane moving heat source:
The temperature distribution along the shear plane was assumed as the
same as that along a uniform band source of heat moving obliquely through
an infinite solid. Similarly, the temperature distribution or average temperature
at the chip/tool interface also can be approximatedly obtained.
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Image Source Method
To avoid giving rise to two different temperature on either side of a same
plane due to partition principle, Chao and Trigger approximated the uniform
plane heat source at the interface by a grid of point sources. Assuming
that the angle between the rake and flank faces was right and that the
tool surfaces were insulated, the grid of real and fictious image point
sources is shown as follows:
Then they used an iterative procedure to obtain the final interfacial
temperature distribution and later extended their work to include the frictional
heat source at the tool/work interface.
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Dimensional Analysis
Kronenberg postulated that the temperature at the tool/chip interface was
dependent on the following important variables: chip area, cutting speed,
a specific cutting force, a thermal conductivity, and the product of density
and specific heat. Applying the principle of dimensional analysis, two
dimensionless groups of variables were derived. Then the experimental results
were fitted in the following: