Cutting Fluid Data:


Cutting Fluid Type             

Fluid Oil Concentration % (Vol.)

Cutting Fluid flow rate liters/min

Fluid Inlet Temperature C

Fluid System Capacity liters.


Turning Process Data:

Workpiece Material             
Spindle Speed                   rpm
Diameter of Workpiece           mm
Length of Workpiece             mm
Feed Rate                       mm/rev  
Depth of Cut                    mm


Cutting Tool Data:

Cutting Tool Material Type     
Nose Radius                     mm
Lead Angle                      deg.
End Cutting Edge Angle          deg.
Side Rake Angle                 deg.
Back Rake Angle                 deg.   




Fluid System Data:

Capital Cost of Fluid System $ Life of Fluid System Years Direct Labor workers Labor Cost $/man hr. Make up Concentrate added liters/week Cost of Additives $/week Total Energy Cost $/week




Fluid Treatment Data:

Treatment Cost Information: Treatment Type Flow Cost $/per cubic meter BOD $/kilogram FOG $/kilogram Nitrate $/kilogram Phosphate $/kilogram MUNICIPAL SEWER DISPOSAL COSTS:

Municipality Sewer Discharge Rate liters/week Sedimentation? Oil Flotation? Biological Roughing? Secondary Treatment? Tertiary Treatment? Current Weekly Discharge liters/week


Health Hazard Doses and Effects:

1. Oral Toxicity

LD50:Effect:
No data available

2. Inhalation Toxicity(ACGIH TLV)

LC50:Effect:
No data available

3. Eye Irritation

Dose:Effect:
No data available

4. Dermal Irritation

Dose:Effect:
No data available

5. Flammability

UEL-LEL(%):Flash Point(F):
No data available

6. Reactivity

Reacts with:

No data available

7. Carcinogenicity

No data available



Site Specific Data:

A. FACILITIES
1. Are windows present in the vicinity of the worksite? Yes. No. 2. Is natural ventilation present? Yes. No. 3. Is there mist collection equipment present? Yes. No. 4. Are fluids stored very close to the process? Yes. No. B. MACHINE CONDITIONS
1. Are machines covered or enclosed? Yes. No. 2. Is the cutting fluid flow continuous? Yes. No. 3. Is there severe oil leakage from the machine? Yes. No. C. AUXILIARY EQUIPMENT
1. Are splash guards present around the machine? Yes. No. 2. Are solid particulates collected by a vacuum process? Yes. No. D. PROTECTIVE GEAR
1. Do employees wear work clothes or aprons? Yes. No. 2. Is the work clothing fire retardant? Yes. No. 3. Is it mandatory to wear gloves and boots? Yes. No. 4. Are eye glasses mandatory? Yes. No. 5. Is it mandatory to wear a breathing mask? Yes. No. 6. Do the workers wear gas impermeable suits? Yes. No. E. SITE PRACTICE
1. Is the workplace thoroughly cleaned on a regular basis? Yes. No. 2. Are the workers continuously within 10 feet of the process? Yes. No. 3. Is human health and safety monitored on a regular basis? Yes. No. 4. Do workers handle or remove waste? Yes. No.