Cutting Fluid Data:

Cutting Fluid Type             
        Soluble Oil Emulsion
        Semi Synthetic Fluid
        Synthetic Fluid


Fluid Oil Concentration         % (Vol.)

Cutting Fluid flow rate         liters/min

Fluid Inlet Temperature         C

Fluid System Capacity           liters.

Turning Process Data:

Workpiece Material             
        Gray Cast Iron
        Steel SAE 1117
        Aluminum Alloy 2024-T6        

Spindle Speed                   rpm
Diameter of Workpiece           mm
Length of Workpiece             mm
Feed Rate                       mm/rev  
Depth of Cut                    mm

Cutting Tool Data:

Cutting Tool Material Type     
        TiC Cemented Carbide
        TiN Cemented Carbide
        Al2O3 Cemented Carbide
        Tungsten Carbide
        PCBN (Amborite)
        Crystal Diamond
        High Speed Steel

Nose Radius                     mm
Lead Angle                      deg.
End Cutting Edge Angle          deg.
Side Rake Angle                 deg.
Back Rake Angle                 deg.   

Fluid System Data:

Capital Cost of Fluid System    $
Life of Fluid System            Years
Direct Labor                    workers      
Labor Cost                      $/man hr.
Make up Concentrate added       liters/week
Cost of Additives               $/week
Total Energy Cost               $/week

Fluid Treatment Data:


Treatment Cost Information:
None
Based on Flow
Based on Flow & Pollutant Loading
Based on Pollutant Loading

Treatment Type             
None
Internal
External 	

Flow Cost	            $/per cubic meter	
BOD                         $/kilogram
FOG                         $/kilogram 
Nitrate                     $/kilogram
Phosphate                   $/kilogram

MUNICIPAL SEWER DISPOSAL COSTS:

Municipality               
Champaign-Urbana
Dearborn
Livonia
None

Sewer Discharge Rate        liters/week
Sedimentation?             
None 
Present

Oil Flotation?             
None
Present

Biological Roughing?       
None   
Trickling Filter
Anaerobic Treatment

Secondary Treatment?       
None   
Activated Sludge
Rotating Biological Contactor
Aerated Lagoon

Tertiary Treatment?        
None  
Sand/Anthracite Filtration
Activated Carbon 

Current Weekly Discharge    liters/week

Health Hazard Doses and Effects:

1. Oral Toxicity

LD50:< 50 mg/kg50-500 mg/kg>500 mg/kgEffect:
no observed effect
mild effect(nausea, unpleasant)
moderately serious(lost work time)
lethal


No data available

2. Inhalation Toxicity(ACGIH TLV)

LC50:< 50 mg/m350-500 mg/m3>500 mg/m3Effect:
no observed effect
mild effect(nausea, unpleasant)
moderately serious(lost work time)
lethal


No data available

3. Eye Irritation

Dose:< 50 mg50-500 mg>500 mgEffect:
no observed effect
mild
moderate
severe


No data available

4. Dermal Irritation

Dose:< 200 mg200-500 mg>500 mgEffect:
no observed effect
mild
moderate
severe


No data available

5. Flammability

UEL-LEL(%):>2010-19>1-10noneFlash Point(F):
<100
>100
>500


No data available

6. Reactivity

Reacts with:
Metals, Oxidising Agents, Acids, Bases, Moist Air, Water
Metals and Moist Air
Metals
Moist Air
Oxidising Agents
Acids and/or Bases
No known substances(inert)

No data available

7. Carcinogenicity


Evidence of oncogenicity from epidemiological studies
Evidence of oncogenicity with limited epidemiological data
Suggestive Evidence of oncogenetic potential.
Evidence of genotoxic potential
Limited Evidence of the lack of oncogenic potential
No Evidence of oncogenic potential from mammalian studies

No data available

Site Specific Data:

A. FACILITIES

1. Are windows present in the vicinity of the worksite?
    Yes. No.
2. Is natural ventilation present?
    Yes. No.
3. Is there mist collection equipment present?
    Yes. No.
4. Are fluids stored very close to the process?
    Yes. No.

B. MACHINE CONDITIONS

1. Are machines covered or enclosed?
    Yes. No.
2. Is the cutting fluid flow continuous?
    Yes. No.
3. Is there severe oil leakage from the machine? 
    Yes. No.

C. AUXILIARY EQUIPMENT

1. Are splash guards present around the machine?
    Yes. No.
2. Are solid particulates collected by a vacuum process?
    Yes. No.

D. PROTECTIVE GEAR

1. Do employees wear work clothes or aprons?
    Yes. No.
2. Is the work clothing fire retardant?
    Yes. No.
3. Is it mandatory to wear gloves and boots?
    Yes. No.
4. Are eye glasses mandatory?
    Yes. No.
5. Is it mandatory to wear a breathing mask?
    Yes. No.
6. Do the workers wear gas impermeable suits? 
    Yes. No.

E. SITE PRACTICE

1. Is the workplace thoroughly cleaned on a regular basis?
    Yes. No.
2. Are the workers continuously within 10 feet of the process?
    Yes. No.
3. Is human health and safety monitored on a regular basis? 
    Yes. No.
4. Do workers handle or remove waste? 
    Yes. No.